Industrial engineering has developed in the past 250 years. Five
different phases of industrial engineering have almost passed. These
phases are:
Phase 1: Pre-Industrial Revolution Era (up to early 1800s)
Phase 2: Industrial Revolution (early 1800s to late 1800s)
Phase 3: Scientific Management Phase (1890 to 1940)
Phase 4: Operations Research and Quantitative Phase (late 1940s to early 1980s)
Phase 5: Automation and Computer Integrated Manufacturing Phase (since early 1980s)
The future trend is towards more automation, computer controlled
manufacturing, information handling through computers, and integration
of manufacturing systems.
Pre Industrial Revolution Era
Prior to industrial revolution in early 1800s, there was focus on
hand operated manufacturing activity. India was a major player in global
trade. There are evidences that India had trading relations with her
neighboring countries. However, there was no focused factory concept.
Mostly, handicraft, agriculture products, etc, dominated the trade.
Globally, the major developments were:
1774: James Watt developed the steam engine
1776: Adam Smith wrote Wealth of Nations and advocated the concept of division of labor, skill development, specialization etc.
Industrial Revolution and Post Industrial Revolution Phase
For the first time, industrial engineering emerged as a profession
during the industrial revolution. This was around year 1750. This was
due to the need for technically qualified people, who were needed to
plan, organize and control the manufacturing processes. After the
industrial revolution, Taylor’s contribution brought the era of
scientific management. This was overall improvement in the planning,
scheduling and control of the industrial process. Need for supervisors
was being realized.
It was then the era of Frank B. Gilberth and his wife, Dr. Lillian
Gilberth. Frank Gilberth focused on identification, analysis,
measurement and setting standard for the fundamental motions, which were
required to accomplish a job. His contributions were helpful in
designing a job, deciding the time required to perform a job and
improvement in ways to perform a job. Dr. Lillian Gilberth, who was the
wife of Frank, worked on human relation aspect of engineering. Her
period spanned almost a century from 1878 to 1972.
A major pioneering contribution came from Henry L. Gantt. He provided
the concept of planning and scheduling the activities on a graphical
chart. This type of chart is still widely used and is called as Gantt
Chart. This is very helpful in reviewing the progress and updating the
schedule of work. Factories emerged in textile, steam engine, metal
cutting and fabrication, machine tools, etc. It was realized that the
factories should be managed efficiently and processes should be
effective to convert raw material into the finished goods. This became
the root of the inception on industrial engineering.
In early 1800s, Charles Babbage systematically observed factory
operations in England and USA. He wrote his experiences in a book “On
the economy of Machinery and Manufacturing”, in 1832. His observations,
regarding skill, match with operations and his conceptual foundations on
division of labor acted as the foundation blocks of some later
developments in industrial engineering. It was around 1880 that a major
contribution by Frederick W. Taylor almost changed the approach towards
industrial management. His focus was on improvement in work content,
specialization and division of labor. His contributions are treated as
the real beginning of industrial engineering by many authors.
Major building blocks of industrial engineering emerged in the period
1920-1940. In 1924, W.A. Shewhart developed the fundamental concept of
statistical quality control. During this period, fundamental approaches
on inventory control, incentive plans, material handling, conceptions of
organization, theory and management, plant layout, etc, evolved. Ralph
M. Barnes worked at Cornell University on motion study for his doctoral
work.
During 1940s, conceptual foundation for value engineering, system
analysis and operations research emerged. Mathematical and statistical
tools were widely used. Optimization and system became the buzz after WW
2. Simultaneously, use of computers in industrial engineering started
dominating the scene. Many research journals started coming out. After
the advent of computerization of manufacturing activities, automation
and application of flexible manufacturing system, the scene changed
considerably. Many research works started appearing which dealt with
cycle time reduction, flexibility, customer focus, stock less production
etc. Manufacturing system is now being viewed on a much wider spectrum,
which includes vendors and customers both.
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